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TREA40-230VAC - On/Off TREA40-230VAC - On/Off TREA40-230VAC - On/Off TREA40-230VAC - On/Off

TREA40-230VAC - On/Off

تعداد بازدید: 443 تولید کننده: SMS TORK
مدل محصول: TREA40-230VAC - On/Off
تعداد موجود در انبار: 2
5,812,500 تومان
تعداد: افزودن به سبد خرید
افزودن به لیست دلخواه افزودن برای مقایسه
 Download Datasheet​valve & automation DECEMBER / 2018 PLEASE READ THE INSTRUCTIONS BEFORE USE ELECTRICAL ACTUATOR USER MANUAL www.smstork.com SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 2 CONTENT 1. PURPOSE OF DOCUMENT......................................................................................................................................................3 2. PRODUCT OVERVIEW ............................................................................................................................................................3 .a. Intended Use of the Product...............................................................................................................................................3 b. Product Coding System.........................................................................................................................................................4 c. Product and Part Pictures......................................................................................................................................................5 d. Labeling Details.............................................................................................................................................................................6 3. PRODUCT OPERATION............................................................................................................................................................7 a. Storage Condition.......................................................................................................................................................................7 b. Operation Conditions...............................................................................................................................................................7 4. PRODUCT INSTALLATION...................................................................................................................................................8 a. Valve Mounting............................................................................................................................................................................8 b. Manuel Control..............................................................................................................................................................................11 c. Adjusting Cams and Limit Switches............................................................................................................................11 d.Technical Dimensions..............................................................................................................................................................12 . e. Wiring Schemes .........................................................................................................................................................................13 f. Warnings...........................................................................................................................................................................................15 5. PRODUCT LIFE..............................................................................................................................................................................15 6. PRODUCT CARE AND MAINTENANCE....................................................................................................................15 7. PRODUCT SPARE PARTS.....................................................................................................................................................17 8. PRODUCT SHIPMENT...............................................................................................................................................................17 9. WARRANTY CONDITIONS..................................................................................................................................................17 www.smstork.com 3 1. PURPOSE OF DOCUMENT This document is prepared for showing TORK brand named electrical actuators’ installation, operation and maintenance information. Security Notifications: Warning: This sign Show personal and product’s security notifications. It warns user about probably dangers. If cautions are not regarded personal injuring or product damaged is become unavoidable. 2. PRODUCT OVERVIEW Electrical actuators are equipment converting electrical power to mechanical power used for valve control. Electric motor’s torque is transmitted to valve shaft through the electrical actuator gearbox. This torque makes the valve open or close. Gearbox provides a steady torque while turning. The resulting movement performs the on / off function of the valve assembled to the actuator. a. Intended Use of the Product Electric actuators are the most commonly used control elements in valve control. Electric actuators can be used in different applications as ON / OFF. Electric actuators are used in the control of many valves such as ball valve, butterfly valve and plug valve. Advantages of electrical actuators are, • Electric power is accessible. • High output torque can be produced with low energy. • Products have longer life. • Products are compact and have light weight. • High protection class. • Wide power supply range. • Wide turn angle range. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 4 TREA XXXX XX XX XX XX SERIES Tork Rotary Electric Actuator CONTROL TYPE 01 ON-OFF 02 PROPORTIONAL OUTPUT TORQUE 0040 0060 0080 0100 0150 0200 0300 ..... b. Product Coding System Table 1. Product Coding System OPTIONS 00 NA 01 PIU (With Potentiometer Unit) 02 LCU (Local Control Unit With LCD Display) 03 RBU (With Chargeable Battery Unit) OPERATING VOLTAGE 01 230VAC 02 24VDC 03 230VAC/24 VDC Multiboard PROTECTION CLASS 01 IP 67 02 IP68 03 Explosion Proof 04 IP65 www.smstork.com 5 Manual Control Handle Direction Indıcator * TORK electrical actuators don’t contain no asbestos, quicksilver, PCB and other prohibited chemicals. Electronic Control Card Bottom Body (Gear Area) Motor Cam and Limit Switches Fig 1. Electrical actuator inner parts Fig 2. Electrical actuator outer parts c. Product and Part Pictures SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 6 d. Labeling Details Electrical actuators’ general information must be written on their labels. Figure 3 shows the label of the 40 Nm electric actuator. For more detailed information, the user manual, technical support department or sales department can be helpful. Electrical actuator label contains these informations: • Model • Type • Serial No • Protection Class • Ambient Temperature • Output Torque • Operation Voltage • Power • Operation Time • Optional Units Fig 3. Label Electrc Actuator Model : TREA004003010100 Type : ON - OFF Serial No : TREA40-18-0001 Protection Class : IP67 Ambient Temperature : -200C, +600C Output Torque : 40Nm Operating Volyage : 85-265 VAC 50/60 Hz, 24 VDC Power : 15 VA, 4 W Operation Time : 14 SEC / 900 Option : Manufactured By Sms-tork Co. Inc. www.smstork.com www.smstork.com 7 3. PRODUCT OPERATION When supply voltage (85-265VAC or 24VDC) applied to the electrical actuator, motor and gearbox produce a rotary force. This force makes the valve acting. According to this act valve is opened or closed. a. Storage Conditions Electrical actuators must be stored in clean, dry and cool ambient. Electrical actuators’ cover screws must be tightened up and cable entries must be closed. When electrical actuators are stored in an open ambient, they must be protected from weather conditions. b. Operation Conditions Operation time : 14 sec / 900 Body Ingress Protection : IP67, IP68 (On Request) Body Material : Aluminum Die Cast Body Coating : Electrostatic Powder Coat Power Source : 85-265VAC, 24VDC Motor : AC Reversible Motor, DC Brushed Motor Motor Duty Class : S4 %70, 1000 Start/Hour Atex Protection Class : Ex II 2G Ex IIC T4 Gb (For Atex Models) Limit Switches : 2x OPEN/CLOSE SPDT, Max 250VAC 5A Aux. Limit Switches : 2x OPEN/CLOSE SPDT, Max 250VAC 5A Position Indicator : Continuous, as OPEN/CLOSE Manuel Control : Hand wheel Inner Heater : 5W Cable Entrances : M20x1,5 Greasing : Gear Oil Ambient Temperature : From -20°C to + 60°C Recommended Protection Fuse : 2A Type B Automat Fuse Clutch System : The handle is pressed for manual control, The handle is pulled for automatic control. Supply Cable Specifications : 11x0.5 mm2 color shielded cable SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 8 M6 M5 M5 11 121 36 42 50 4. PRODUCT INSTALLATION Before installation, it must be checked if there is any damage on the product and there is any missing part. If there is any damage or missing part, product must not be accepted. Before the installation inform on the labels and the boxes must be checked. Before the installation, line voltage and voltage written on the label must be checked if they are in the same range. Before the installation product’s suitability to the system must be checked. Before the installation, the line voltage must be switched OFF. Be careful about during the installation if anybody can switch it ON. This probability must be prevented and must be sure about it. a. Valve Mounting Electrical actuators are manufactured so that the valve can be mounted according to ISO 5211 standard. Fig 4. ISO5211 Mounting Surface www.smstork.com 9 Fig 5. Valve mounting SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 10 Fig 6. Valve mounting with bracket www.smstork.com 11 b. Manuel Control The handle on the actuator is pressed so that it fits into the slot. Thus, the actuator is taken into manual control. Manual handwheel is turned according to opening or closing direction. In order to switch from manual control to electrical control, it is pulled up manually by hand. c. Adjusting Cams and Limit Switches SW4 OLS SW3 OLS SW2 EOLS SW1 EOLS Hand Wheel OPEN LIMIT SWITCHES OPEN CAMS CLOSE CAMS CLOSE LIMIT SWITCHES Fig 7. Manual working equipment Fig 8. Cams and limit switches SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 12 Firstly, loosen the setscrew on cams, so they can move easily. Bring the valve to CLOSE position manually. Turn the actuator to the OFF position manually. In the OFF position, rotate the cams to close the CLOSE LIMIT SWITCHES 3. (SW1) and 4. (SW3) cam. After pressing the CLOSE switches, tighten the studs of the 3rd and 4th cams and fasten the cams. You must do the same for OPEN position. This time you will set the position of the cam 1. (SW4) and cam 2. (SW2). d. Technical Dimensions 102 18 25 12 121 12 Fig 9. TREA Electric Actuators ABC Measures Table 2. Technical Features TECHNICAL FEATURES Body Ingress Protection IP67 Body Material Aluminum Die Cast Body Coating Electrostatic Powder Coat Power Source 85-265VAC, 24VDC Motor 24V DC Brushed Motor Limit Switches 2x Open/Close SPDT, Max 250VAC 5A Aux. Limit Switches 2x Open/Close SPDT, Max 250VAC 5A Position Indicator Open/Close Manuel Control With Handwheel & With PCB Cable Entrances M20x1,5 Ambient Temperature -20°C to +60°C www.smstork.com 13 e. Wiring Schemes The meaning of the markings on the connection cards used in the electric actuators is as follows; Cable Colors Desription Orange Live connection point on AC supply Yellow Neutral connection point on AC supply Red +24 V connection point on DC supply Black -24 V connection point on DC supply Dark Blue Open-close common control cable Light Blue Closing control cable White Opening control cable Brown COM, connection cable of the desired voltage to be taken from the contacts of the micro-switches Grey Micro switches’ connector cable for giving closing information Pink Micro switches’ connector cable for giving opening information Green Ground symbol Connection cable with ground connection to the device Table 3. Symbols and explanations on connection cards SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 14 24 VDC & 85-265 VAC ON-OFF SYMBOL DESCRIPTIO N RATING CLS Close Limit Switc h 250V AC 5 A OLS Open Limit Sw itch 250V AC 5 A ACLS External Close Limit Switch 250V AC 5 A AOLS External Open Limit Swit ch 250V AC 5 A WARNINGS Each actuator has its own switch to prevent cross feed and relay contacts. DOCUMENT N O: TREA 0040 SYMBOL DESCRIPTIO N RATING CLS Close Limit Switc h 250V AC 5 A OLS Open Limit Sw itch 250V AC 5 A ACLS External Close Limit Switch 250V AC 5 A AOLS External Open Limit Swit ch 250V AC 5 A WARNINGS Each actuator has its own switch to prevent cross feed and relay contacts. DOCUMENT N O: DRAW: DATE: SMS Sanayi Malzemeleri Satışı ve Üretim A.Ş TREA 0040 85-265V AC 24V DC R&D 10.12.2018 SUPPLY (AC or DC) AUXILIARY SWITCH GROUND www.smstork.com 15 f. Warnings If electrical actuator’s wiring is damaged, it must be changed by producer company, certificated service or someone having technical qualification, for preventing any dangerous conditions, If the product is to be used in outdoor, explosive or in environments where harmful animals such as mice live, It is necessary that the supply cables and the connection materials have the appropriate specifications (armor-plated, atex, etc.). Preventing from any short circuit fault, a 2A B type automat fuse must be used in the power line that electrical actuator connected. Every electrical actuator must be supplied with voltage written on it. Every electrical actuator must be mounted the proper valve according the output torque written on it. When it is necessary in some fluid applications, a filter must be used. Because, some sediments gathered in the valve cause corrosion and forcing the electrical actuator. This forcing makes difficult to open or close the valve and can damage the electrical actuator. When manual hand wheel has traced to its limits, it must not be turned over more. Preventing from any short circuit or open circuit fault, the electrical actuator cables must not have any damage(twisting, smashing) on them.Moreover, the cable twisting on the cable entries can cause to moisture or water entrance to the body. 5. PRODUCT LIFE Electrical actuators’ operating times change according to their models. Product’s life changes according to application and ambient conditions. Periodic preventative maintenance extends the product’s operating life. The duty class level of the motors used in our electric actuators is S2. Therefore, in ONOFF electrical actuators, the motors can be operated continuously for up to 30 minutes, then the motor must not run until the motor temperature is equal to ambient temperature. 6. PRODUCT CARE AND MAINTENANCE Under normal conditions, the electrical actuator must be checked in every 6 months. For more hazardous conditions, it must be checked more frequently. Before electrical actuator displaced from the system, the power on the electrical actuator SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 16 must be switched OFF and pressure in the pipe must be zero. • Be sure about valve and actuator mounting is right. • Be sure about all electrical wiring is isolated and wired regularly. • Be sure about all screws are mounted and tightened up. • Be sure about the parts in the electrical actuator is clean. • Be sure about cable glands and blind plugs are mounted and dry. • Be sure about if there is no humidity in actuator. • Be sure about is manual hand wheel is operating. • Be sure about actuator’s position indicator and valve position are correlate. • Be sure about label is readable. If it is necessary request to change the label with more readable one. During both installation and maintenance be careful about sensitive inner parts. They must not be damaged. Before and after any maintenance electrical wirings must be controlled, electrical precautions must be taken; valve must be tested if it is working proper with actuator. Problem Probably Case Corrective/Preventive Action The motor is not spinning. There is an open in control circuit. Wiring scheme must be checked. Motor isolatio is damaged. Motor windings must be checked with Megger Test. There is no supply voltage Supply voltage must be greased. There is no energy on the product. Valve shaft is not greased enough. Valve shaft must be greased. Valve only opens or closes. Gearbox has a grease problem. Gearbox and gears must be greased. Valve has jammed. Valve maintenance must be repeated. Limit siwtch adjusting has gone off. Limit switches must be checked and must be adjusted again if it necessary. Manual on / off handle does not control the valve. Gears turn useless. Stripped gears must be changed with proper one. Manuel handwheel’s shafta has broken down. Broken shaft must be changed with proper one. Valve shaft has broken down. Valve shaft must be changed. The motor is turning but the valve is not opening / closing. Gears turn useless. Stripped gears must be changed with proper ones. www.smstork.com 17 7. PRODUCT SPARE PARTS Electrical actuators’ spare parts are; • Gears • Motor • Electronic Control Cards • On-Off Control Cards • Position Indicator You must choose spare parts according to your actuator model. For supplying spare parts and detailed information please contact to SMS TORK. 8. PRODUCT SHIPMENT During transportation be careful about electrical actuator’s not falling down and not being subjected hard knocks. Don’t put any weight damaging the product on electrical actuator boxes. Electrical actuators must be carried on their carton boxes. 9. WARRANTY CONDITIONS 1) The period of warranty shall start from the date of delivery of the product to the customer and shall cover a period of 2 years. 2) Every and all parts of the product are under SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. warranty coverage. (against any defect that may occur during production, assembly and/or defective parts) 3) In the case that the product fails within warranty period, the time spent on the repair work is added to the warranty period. Repair time of the product is maximum 20 (twenty) working days. This time starts from the date on which the failure concerning the product is notified to the service station and to seller of the product, dealer, agency, representative, importer or producer. It is possible to make the consumer failure notification by telephone, fax, e-mail, registered mail or similar. However, in case of disagreement, the obligation of proof belongs to the consumer. 4) Product replacement or refund is mandatory depending on the choice of the consumer in case one of the conditions below: a) If failure occurs in the product at least four times in one year or six times with the condition of being within the warranty period. b) If the maximum time for its repair is exceeded. c) In case a service station is not exist by a report issued by seller, dealer, agency, representative, importer or producer respectively that, repair of the failure is not possible, SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. 18 exchange process will be carried out free of charge. d)The warranty period of the products changed during the warranty condition is limited to the remaining warranty period of the purchased products. 5)Free repair and product exchange obligations will be annulled under the following conditions: a) If the product becomes faulty due to use contrary to the terms or conditions stated in the user guide, b) If the product serial number has been altered or removed c)The warranty labels have been destroyed, d) If the product has been opened, used, or previously repaired by unauthorized persons, e) Use of the product by plugging into inappropriate voltages or with faulty electric installation without the prior knowledge of our authorized services, f) If the fault or damage to the product occurred during the transportation outside of the responsibility of SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş., g) When our product is damaged due to use with accessories or devices purchased from other firms or unauthorized services, h) Those damages caused by natural disasters such as fire, lightning, flood, earthquake, etc. 6) A report prepared by the SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. will determine whether the damage was caused by improper use. 7) The warranty certificate should be kept throughout the warranty period. The customer must provide the warranty certificate during request for repair. Otherwise, the cost of repair will be charged. 8) The warranty certificate attached to the product during sale should be fully completed by the retailer and customer, signed and stamped. The customer copy must be immediately provided to the customer, followed by the other piece to be mailed out to SMS Sanayi Malzemeleri Üretim ve Satışı A.Ş. by the retailer. 9) In the case when you send the product via courier, please remember to add a description your complaint, the photocopy of your warranty certificate, your address and telephone number. 10) For possible problems which may arise concerning the warranty certificate, it can be applied to the Ministry of Customs and Trade, Directorate General of Consumer Protection and Market Surveillance. www.smstork.com 19 HEAD OFFICE Bostancı Yolu Cad. Kuru Sok. No:16 Y. Dudullu, 34776 Ümranye Istanbul - TURKEY P +90 216 364 34 05 F +90 216 364 37 57 FACTORY IMES O.S.B.S Cad. No:5 Çerkesl - Dlovası KOCAELI - TURKEY P +90 262 290 20 20 F +90 262 290 20 21 SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Sti /SMSTORK /sms-tork www.smstork.com KUL45TREA0040 Electric Actuator-EN (21.12.2018 / REV.00)

TREA60  Electric Actuator


Standard Features General Features
• Specifically designed for ball valve, butterfly valve and dampers control.
• Elecrostatic powder coated aluminium body
• 60 Nm  torque value options
• Water and dust insulation is generally produced with IP67 with O-ring structure.    IP68 is optional.
• Easy mounting  wit h ISO5211 standard
• Hand control unit
• Standard 2 pieces output limit switches
• Automatic de-clutch output when motor is energized
• Moisture resistance heater (5 watts)
• Valve position indicator
• Long lasting
• Working Rate: S2: % 100 max. 30 min. ( For open/close models)                           
         S4: %70, 1000 Start/Hour (For proportional models)                
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